HYCA-05 Residual Current Monitoring Unit Product Introduction

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Update time : 2025-06-09 13:58:25

Product Overview

The HYCA-05 Residual Current Monitoring Unit, developed by Wenzhou Heyi Electrical Co., Ltd., is a high-precision safety monitoring device designed for modern electrical protection systems. Utilizing advanced AC/DC-sensitive detection technology, it simultaneously monitors both AC and DC residual currents, effectively preventing electric shock hazards and fire risks caused by insulation faults in electrical equipment.
RDC HYCA-05 Type B Residual Current Sensor

Key Advantages

  1. Dual-Mode Detection Technology

    • Goes beyond traditional AC-only detection, employing innovative algorithms to precisely measure DC components (0–30mA range, ±0.5mA accuracy).

    • Ideal for modern applications such as EV charging stations where DC leakage poses significant risks.

  2. Intelligent Self-Test System

    • Built-in automatic calibration via the TEST-IN pin for periodic zero-drift correction.

    • Internal fault simulation generates a 6.53mA DC test current to verify system reliability.

    • Dual digital outputs (X6-OUT/X30-OUT) provide cross-validation for accurate fault detection.

  3. Industrial-Grade Reliability

    • Wide operating temperature range: -40°C to +85°C

    • High-altitude compatibility: Up to 4000m

    • Long service life: 20-year design lifespan

    • Compliant with IEC 62752 & IEC 62955 international standards.

Technical Specifications

Electrical Characteristics

  • Power Supply: Precision LDO voltage regulation (recommended IC: LP2985A-50DB), 4.85–5.15V DC input, static power consumption <110mW.

  • Current Monitoring: Supports 32A (typical) / 40A (max) three-phase primary conductors.

  • Safety Clearance10mm electrical clearance and creepage distance between primary and secondary circuits.

Protection Performance

  • DC Leakage Detection:

    • S-DC trip threshold4.5mA (typical)

    • 6mA response time100–1000ms

    • 200mA fast response50–100ms

  • AC Leakage Detection:

    • 30mA AC: No trip (∞)

    • 150mA AC: Trips within 80ms

Innovative Applications

  1. Smart Charging Safety Systems

    • DC leakage protection for EV charging stations.

    • Multi-point monitoring in charging station distribution cabinets.

    • PWM output (8kHz) for real-time current data transmission to Battery Management Systems (BMS).

  2. Industrial Automation

    • Harmonic leakage detection in variable frequency drives (VFDs).

    • Insulation monitoring for photovoltaic (PV) systems.

    • Safety protection for medical equipment power supplies.

  3. Smart City Infrastructure

    • E-bike charging stations.

    • Railway traction power systems.

    • Data center power distribution monitoring.

Engineering Support

  1. Modular Design

    • Standard PCB-mountable form factor (see product dimension diagram).

    • Includes reference schematic for easy integration.

    • PWM interface (3.33%/mA resolution) for real-time monitoring.

  2. Timing Control Guidance

    • System stabilization time (T0)270ms

    • Calibration cycle (T2)50–100ms recommended

    • Output signal delay settings for reliable readings.

  3. Fault Diagnostics

    • Error pin (open-drain output) for fault indication.

    • Hysteresis comparator design (55%–100% threshold range) prevents false triggering.

    • High noise immunity (≤150mV ripple tolerance).

Quality Assurance

  • RoHS/REACH compliant for environmental safety.

  • Manufactured in Yueqing, China, a hub for smart electrical components.

  • Comprehensive technical documentation & test reports available.

  • Customization support (trip threshold adjustment, interface expansion, etc.).

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